Dual Shield II 80-Ni1 H4

ESAB

Dual Shield II 80-Ni1 H4

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Dual Shield II 80-Ni1H4 produces diffusible Hydrogen levels of <4mL/100g over a wide range of welding parameters. Applications include petrochemical equipment, bridge fabrication, offshore oil construction, ship fabrication railcar, and heavy machinery.

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Industries

  • Bridge Construction
  • Civil Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Railcars
  • Ship/Barge Building

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
P S
75% Ar - 25% CO2
0.014 % 0.009 %

Approvals

Society VdTUV
Society BV
Grade MIL-81T1-Ni1M
Society MIL-E-24403/1
Grade 3YSA(H5)
Society ABS
Grade AWS A5.29
Society CWB
Grade IV YMS(H5)
Society DNV
Grade 4Y40S(H10)
Society LR
Approvals are based on factory location. Please contact ESAB for more information.

Typical Charpy V-Notch Properties

Condition Impact Value (met) Testing Temperature
75% Ar - 25% CO2
Stress Relieved 122 J(90 ft-lb) 2 hr 620 degC(1150 degF) -29 degC(-20 degF)
Stress Relieved 68 J(50 ft-lb) 2 hr 620 degC(1150 degF) -40 degC(-40 degF)

Classifications

Grade E81T1-M21A6-Ni1-H4
Name AWS A5.36
Grade E81T1-Ni1MJDH4
Name AWS A5.29

Typical Tensile Properties

ConditionElongationReduction in AreaShielding GasTensile Strength (imp)Testing Temperature (imp)Testing TimeYield Strength (imp)
Stress Relieved28 %71 %75% Ar - 25% CO2570 MPa (84 ksi)621 degC (1150 degF)2 hr505 MPa (73 ksi)

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
340-400 A 25.4-31.75 mm(1-1.25 in.) 28-32 V 1.6 mm(1/16 in.) 762-1067 mm/min(300-420 in./min)
285-340 A 19-25.4 mm(3/4-1 in.) 27-30 V 1.6 mm(1/16 in.) 508-762 mm/min(200-300 in./min)
185-285 A 15.9-19 mm(5/8-3/4 in.) 24-28 V 1.6 mm(1/16 in.) 279-508 mm/min(110-200 in./min)
340-470 A 19-25.4 mm(3/4-1 in.) 27-31 V 1.4 mm(.052 in.) 864-1194 mm/min(340-470 in./min)
230-340 A 15.9-19 mm(5/8-3/4 in.) 25-29 V 1.4 mm(.052 in.) 584-864 mm/min(230-340 in./min)
110-230 A 12.7-15.9 mm(1/2-5/8 in.) 22-26 V 1.4 mm(.052 in.) 279-584 mm/min(110-230 in./min)
225-265 A 19-25.4 mm(3/4-1 in.) 27-29 V 1.2 mm(.045 in.) 965-1321 mm/min(380-520 in./min)
200-225 A 12.7-19 mm(1/2-3/4 in.) 24-27 V 1.2 mm(.045 in.) 660-965 mm/min(260-380 in./min)
130-200 A 9.5-12.7 mm(3/8-1/2 in.) 22-26 V 1.2 mm(.045 in.) 381-660 mm/min(150-260 in./min)
290-350 A 19-25.4 mm(3/4-1 in.) 26-30 V 1.6 mm(1/16 in.) 559-838 mm/min(220-330 in./min)
185-290 A 15.9-25.4 mm(5/8-1 in.) 24-28 V 1.6 mm(1/16 in.) 279-559 mm/min(110-220 in./min)
280-320 A 19-25.4 mm(3/4-1 in.) 26-31 V 1.4 mm(.052 in.) 762-1016 mm/min(300-400 in./min)
220-280 A 15.9-19 mm(5/8-3/4 in.) 25-29 V 1.4 mm(.052 in.) 508-762 mm/min(200-300 in./min)
130-220 A 12.7-15.9 mm(1/2-5/8 in.) 22-26 V 1.4 mm(.052 in.) 279-508 mm/min(110-200 in./min)

Deposition Data

Current Deposition Rate Diameter Efficiency (%) Voltage Wire Feed Speed
75% Ar - 25% CO2
150 A 1.91 kg/h(4.2 lb/h) 1.2 mm(.045 in.) 86 % 28 V 508 cm/min(200 in./min)
250 A 3.86 kg/h(8.5 lb/h) 1.2 mm(.045 in.) 87 % 30 V 1016 cm/min(400 in./min)
290 A 4.85 kg/h(10.7 lb/h) 1.2 mm(.045 in.) 87 % 33 V 1270 cm/min(500 in./min)
155 A 2 kg/h(4.4 lb/h) 1.4 mm(.052 in.) 87 % 25 V 381 cm/min(150 in./min)
245 A 3.31 kg/h(7.3 lb/h) 1.4 mm(.052 in.) 86 % 28 V 635 cm/min(250 in./min)
310 A 4.63 kg/h(10.2 lb/h) 1.4 mm(.052 in.) 85 % 33 V 889 cm/min(350 in./min)
360 A 6.03 kg/h(13.3 lb/h) 1.4 mm(.052 in.) 85 % 36 V 1143 cm/min(450 in./min)
365 A 5.58 kg/h(12.3 lb/h) 1.6 mm(1/16 in.) 86 % 33 V 762 cm/min(300 in./min)
410 A 6.35 kg/h(14 lb/h) 1.6 mm(1/16 in.) 88 % 33 V 889 cm/min(350 in./min)
210 A 2.86 kg/h(6.3 lb/h) 1.2 mm(.045 in.) 86 % 29 V 762 cm/min(300 in./min)
190 A 2.77 kg/h(6.1 lb/h) 1.6 mm(1/16 in.) 87 % 27 V 381 cm/min(150 in./min)
300 A 4.63 kg/h(10.2 lb/h) 1.6 mm(1/16 in.) 87 % 30 V 635 cm/min(250 in./min)
250 A 2.9 kg/h(6.4 lb/h) 2.0 mm(5/64 in.) 85 % 26 V 284 cm/min(112 in./min)
350 A 4.76 kg/h(10.5 lb/h) 2.0 mm(5/64 in.) 85 % 28 V 447 cm/min(176 in./min)
450 A 6.71 kg/h(14.8 lb/h) 2.0 mm(5/64 in.) 85 % 31 V 655 cm/min(258 in./min)
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Part Numbers : Dual Shield II 80-Ni1 H4
DS II 80-NI1H4 045X33#PSP 245011119 FIND A DISTRIBUTOR
DS II 80-NI1H4 052X33#PSP 245011127 FIND A DISTRIBUTOR
DS II 80-NI1H4 1.2X15KG PSP 425011111 FIND A DISTRIBUTOR
DS II 80-NI1H4 1.2X15KG PSP VP 425011210 FIND A DISTRIBUTOR
DS II 80-NI1H4 1/16X33#PSP 245011135 FIND A DISTRIBUTOR
DS II 80-NI1H4 1/16X33#PSP VP 245011234 FIND A DISTRIBUTOR
DS II 80-NI1H4 1/16X60#CL 245011630 FIND A DISTRIBUTOR
DS II 80-NI1H4 1/16X600#OMP 245011671 FIND A DISTRIBUTOR
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