Dual Shield T-115

ESAB

Dual Shield T-115

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Dual Shield T-115 is a basic slag flux cored electrode designed for applications requiring a high strength weld deposit. Dual Shield T-115 produces weld deposits which are resistant to cracking in heavy sections or under high restraint. It has good usability with a minimum amount of spatter and easy slag removal. It can be used for welding steels such as: T-1, HY-80, HY-90, N-A-XTRA 90, 100 and 110, and the SSS 100 series. The weld metal analysis is similar to an E11018-M low hydrogen electrode. A 100% CO2 shielding gas is recommended for the 3/32" (2.4 mm) size and a 75% Ar / 25% CO2 gas for the .045 " (1.2 mm) and 1/16" (1.6 mm) sizes.

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Industries

  • Industrial and General Fabrication
  • Mobile Equipment

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Cr Mn Mo Ni P S Si
100% CO2
0.06 % 0.44 % 1.86 % 0.44 % 2.11 % 0.011 % 0.012 % 0.56 %
75% Ar - 25% CO2
0.05 % 0.25 % 1.86 % 0.47 % 2.04 % 0.010 % 0.012 % 0.52 %

Approvals

Society CWB
Grade CSA W48 E111T5-K4M-H4 (.045”,.052”,1/16”), E110T5-K4C-H4 (3/32”)
Approvals are based on factory location. Please contact ESAB for more information.

Typical Charpy V-Notch Properties

Condition Impact Value (met) Testing Temperature
75% Ar - 25% CO2
As Welded 68 J(50 ft-lb) -29 degC(-20 degF)
Stress Relieved 65 J(48 ft-lb) 1 hr 566 degC(1050 degF) -29 degC(-20 degF)
Stress Relieved 43 J(32 ft-lb) 1 hr 566 degC(1050 degF) -51 degC(-60 degF)
As Welded 49 J(36 ft-lb) -51 degC(-60 degF)

Classifications

Name ASME SFA 5.29
Name ASME SFA 5.36
Grade E110T5-K4C (3/32")
Name AWS A5.29
Grade E111T5-M21A6-K4-H4 (.045”, .052”, 1/16”)
Name AWS A5.36
Grade E111T5-K4M-H4 (.045", .052", 1/16")
Name AWS A5.29
Grade E110T5-C1A6-K4-H4 (3/32")
Name AWS A5.36

Typical Tensile Properties

Condition Stress Relieved As Welded As Welded
Reduction in Area 65 % 57 % 43 %
Shielding Gas 75% Ar - 25% CO2 100% CO2 75% Ar - 25% CO2
Tensile Strength (met) 750 MPa(109 ksi) 662 MPa(96 ksi) 815 MPa(118 ksi)
Yield Strength (met) 660 MPa(96 ksi) 810 MPa(117 ksi) 761 MPa(110 ksi)
Elongation 23 % 22 % 20 %
Testing Time 1 hr
Testing Temperature (met) 566 degC(1050 degF)

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
140-190 A 19-25.4 mm(3/4-1 in.) 19-28 V 1.2 mm(.045 in.) 635-889 cm/min(250-350 in./min)
220-280 A 19-25.4 mm(3/4-1 in.) 29-30 V 1.6 mm(1/16 in.) 457-635 cm/min(180-250 in./min)
280-380 A 25.4-31.75 mm(1-1.25 in.) 31-32 V 1.6 mm(1/16 in.) 635-1016 cm/min(250-400 in./min)
240-370 A 25.4-31.75 mm(1-1.25 in.) 30-32 V 2.4 mm(3/32 in.) 254-508 cm/min(100-200 in./min)
370-460 A 31.75-38 mm(1.25-1.5 in.) 32-33 V 2.4 mm(3/32 in.) 508-813 cm/min(200-320 in./min)
240-300 A 19-25.4 mm(3/4-1 in.) 29-32 V 1.2 mm(.045 in.) 1143-1651 cm/min(450-650 in./min)

Deposition Data

Current Deposition Rate Diameter Efficiency (%) TTW Dist. Voltage Wire Feed Speed
75% Ar - 25% CO2
170 A 3.2 kg/h(7.0 lb/h) 1.2 mm(.045 in.) 96 % 19 mm(3/4 in.) 19 V 724 cm/min(285 in./min)
250 A 4.9 kg/h(10.8 lb/h) 1.2 mm(.045 in.) 91 % 25.4 mm(1 in.) 30 V 1191 cm/min(469 in./min)
400 A 7.3 kg/h(16.1 lb/h) 1.6 mm(1/16 in.) 92 % 25.4 mm(1 in.) 32 V 937 cm/min(369 in./min)
300 A 6.44 kg/h(14.2 lb/h) 1.2 mm(.045 in.) 92 % 25.4 mm(1 in.) 32 V 1539 cm/min(606 in./min)
300 A 4.45 kg/h(9.8 lb/h) 1.6 mm(1/16 in.) 92 % 25.4 mm(1 in.) 30 V 574 cm/min(226 in./min)
450 A 8 kg/h(17.6 lb/h) 2.4 mm(3/32 in.) 85 % 25.4 mm(1 in.) 32 V 551 cm/min(217 in./min)
475 A 9.1 kg/h(20.0 lb/h) 2.4 mm(3/32 in.) 87 % 25.4 mm(1 in.) 32 V 622 cm/min(245 in./min)
500 A 10.3 kg/h(22.8 lb/h) 2.4 mm(3/32 in.) 89 % 25.4 mm(1 in.) 32 V 686 cm/min(270 in./min)
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Part Numbers and Accessories

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Part Numbers : Dual Shield T-115
DS T-115 045X33#AWS 245020474 FIND A DISTRIBUTOR
DS T-115 045X60#CL 243006228 FIND A DISTRIBUTOR
DS T-115 1/16X33#AWS 245020482 FIND A DISTRIBUTOR
DS T-115 1/16X60#CL 242200525 FIND A DISTRIBUTOR
DS T-115 3/32X500#POP 245020912 FIND A DISTRIBUTOR
DS T-115 3/32X60#CL 243006202 FIND A DISTRIBUTOR
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