Exaton 15W

Exaton

Exaton 15W

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Exaton 15W is a basic welding flux for submerged arc welding giving good slag removal and a fine bead appearance. Its relatively high basicity makes it suitable for joining of austenitic and duplex stainless steel when high impact strength is desired. Due to its low niobium content burn-off it can be used advantageously with stabilized wire electrodes.

Exaton 15W is a high performance welding flux in many joining applications in the chemical, petrochemical and oil&gas industry. It is particularly suited for Exaton range of duplex wire electrodes (e.g. 22.8.3.L/25.10.4.L) due to the highly neutral behavior, which ensures an optimal balanced microstructure.

Taking the benefit of its features (not limited to nice bead appearance and self slag release only), it can also be used in combination with NiCrMo-3 wire for several other applications (i.e. both joining and weld overlay).

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Exaton 15W

Documents


Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
Element C Si Mn P S Cr Ni Mo N C Si Mn P S Cr Ni Mo N C Si Mn Cr Mo Fe C Si Mn Cr Ni Mo C Si Mn P S Cr Ni Mo N C Si Mn P S Cr Ni Mo Co Nb Cu N Nb+Ta C Si Mn Cr Ni Mo C Si Mn P S Cr Ni Mo N C Si Mn P S Cr Ni Nb
Nominal Percentage <=0.020 % 0.6 % 0.3 % <=0.020 % <=0.015 % 24.5 % 9.6 % 4 % 0.21 % <=0.020 % 0.6 % 0.3 % <=0.020 % <=0.015 % 24.5 % 9.6 % 4 % 0.21 % 0.02 % 0.4 % 0.2 % 22 % 9 % 5 % 0.01 % 0.5 % 1.5 % 18.1 % 12.3 % 2.6 % 0.02 % 0.6 % 1.2 % 0.025 % 0.012 % 19.5 % 10 % 0.15 % 0.05 % 0.03 % 0.5 % 0.9 % 0.018 % 0.013 % 18.7 % 9.5 % 0.03 % 0.1 % 0.5 % 0.10 % 0.05 % 0.6 % 0.01 % 0.5 % 1.4 % 19.6 % 25 % 4.5 % 0.01 % 0.7 % 1.2 % - % - % 22.6 % 8.6 % 3.1 % 0.15 % <=0.020 % 0.7 % 1.2 % <=0.025 % <=0.015 % 23.5 % 12 % 0.7 %
Wire 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW 25.10.4.L SAW Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton 25.10.4.L Exaton Ni60 SAW Exaton Ni60 SAW Exaton Ni60 SAW Exaton Ni60 SAW Exaton Ni60 SAW Exaton Ni60 SAW Exaton 19.12.3.L Exaton 19.12.3.L Exaton 19.12.3.L Exaton 19.12.3.L Exaton 19.12.3.L Exaton 19.12.3.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.L Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 19.9.Nb Exaton 20.25.5.LCu Exaton 20.25.5.LCu Exaton 20.25.5.LCu Exaton 20.25.5.LCu Exaton 20.25.5.LCu Exaton 20.25.5.LCu Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 22.8.3.L Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb Exaton 24.13.LNb
Shielding Gas Current: DC+, 400A, 28V, travel speed: 25 m/h. Current: DC+, 400A, 28V, travel speed: 25 m/h. Current: DC+, 400A, 28V, travel speed: 25 m/h. Current: DC+, 400A, 28V, travel speed: 25 m/h. Current: DC+, 400A, 28V, travel speed: 25 m/h. Current: DC+, 400A, 28V, travel speed: 25 m/h.

Approvals

Society RS
Wire 25.10.4.L SAW
Society BKI
Wire 25.10.4.L SAW
Society BKI
Wire Exaton 19.9.L
Wire Exaton 24.13.LNb
Wire Exaton 24.13.L
Wire Exaton Ni60 SAW
Society BKI
Wire Exaton 19.12.3.L
Wire Exaton 19.9.Nb
Wire Exaton 20.25.5.LCu
Wire Exaton 22.12.HT
Wire Exaton 22.15.3.L
Wire Exaton 24.13.LHF
Wire Exaton 27.31.4.LCu
Wire Exaton Ni56
*Selected production units only. Please contact ESAB for more information. Visit esab.com to download specific flux/wire combination fact sheets for more details.

Classifications

AWS/EN A5.9:ER2594/ 14343:25 9 4 N L
Wire 25.10.4.L SAW
AWS/EN A5.9:ER347/ 14343-A:S 19 9 Nb
Wire Exaton 19.9.Nb
AWS/EN A5.14:ERNiCrMo-4/ 18274:S Ni 6276 (NiCr15Mo16Fe6W4)
Wire Exaton Ni56
AWS/EN A5.9:ER2594/ 14343-A:S 25 9 4 N L
Wire Exaton 25.10.4.L
AWS/EN A5.14:ERNiCrMo-3/ 18274:S Ni 6625 (NiCr22Mo9Nb)
Wire Exaton Ni60 SAW
AWS/EN A5.9:ER316L/ 14343-A:S 19 12 3 L
Wire Exaton 19.12.3.L
AWS/EN A5.9:ER308L/ 14343-A:S 19 9 L
Wire Exaton 19.9.L
AWS/EN A5.9:ER385/ 14343-A:S 20 25 5 Cu L
Wire Exaton 20.25.5.LCu
AWS/EN 14343-A:S Z 21 10 N
Wire Exaton 22.12.HT
AWS/EN A5.9:ER(309LMo)/ 14343-A:S 23 12 2 L
Wire Exaton 22.15.3.L
AWS/EN A5.9:ER2209/ 14343-A:S 22 9 3 N L
Wire Exaton 22.8.3.L
AWS/EN A5.9:ER309L/ 14343-A:S 23 12 L
Wire Exaton 24.13.LHF
AWS/EN A5.9:ER”309LNb”/ 14343-A:S 23 12 Nb
Wire Exaton 24.13.LNb
AWS/EN A5.9:ER309L/ 14343-A:S 23 12 L
Wire Exaton 24.13.L
AWS/EN A5.9:ER383/ 14343-A:S 27 31 4 Cu L
Wire Exaton 27.31.4.LCu

Classifications

Name EN ISO 14174
Grade S A AF 2

Consumable Characteristics

Welding Current 1200 A (Using 60x0.5 mm strip)
Slag Type Fluoride basic CaF2-Al2O3-SiO2
Density nom: 1.0 Kg/l
Basicity Index nom: 1.9

Flux Consumption

Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 26 V
kg Flux / kg Wire DC+ (met) 0.5 kg
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 26 V
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 30 V
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 34 V
kg Flux / kg Wire DC+ (met) 0.8 kg
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 34 V
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 38 V
kg Flux / kg Wire DC+ (met) 1.0 kg
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 38 V
Amps 580 A
Dimensions 4.0 mm
Travel speed 33 m/h
Volts 30 V
kg Flux / kg Wire DC+ (met) 0.6 kg

Typical Mechanical Properties

Charpy V-Notch (met) 90 J
Charpy V-Notch Testing Temp (met) 20 degC
Conditional Statement DC+
Elongation 25 %
Tensile Strength (met) 880 MPa
Testing Condition 1
Wire 25.10.4.L SAW
Yield Strength (met) 690 MPa
Charpy V-Notch (met) 60 J
Charpy V-Notch Testing Temp (met) -40 degC
Conditional Statement DC+
Elongation 25 %
Tensile Strength (met) 880 MPa
Testing Condition 1
Wire 25.10.4.L SAW
Yield Strength (met) 690 MPa
Charpy V-Notch (met) 90 J
Charpy V-Notch Testing Temp (met) 20 degC
Conditional Statement DC+
Elongation 25 %
Tensile Strength (met) 880 MPa
Testing Condition 1
Wire Exaton 25.10.4.L
Yield Strength (met) 690 MPa
Charpy V-Notch (met) 60 J
Charpy V-Notch Testing Temp (met) -40 degC
Conditional Statement DC+
Elongation 25 %
Tensile Strength (met) 880 MPa
Testing Condition 1
Wire Exaton 25.10.4.L
Yield Strength (met) 690 MPa
Charpy V-Notch (met) 100 J
Charpy V-Notch Testing Temp (met) -60 degC
Conditional Statement HI 1.6-1.8 kJ/mm DC+
Elongation 45 %
Tensile Strength (met) 700 MPa
Testing Condition 1
Wire Exaton Ni56
Yield Strength (met) 450 MPa
Charpy V-Notch (met) 80 J
Charpy V-Notch Testing Temp (met) -196 degC
Conditional Statement HI 1.6-1.8 kJ/mm DC+
Elongation 45 %
Tensile Strength (met) 700 MPa
Testing Condition 1
Wire Exaton Ni56
Yield Strength (met) 450 MPa
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Part Numbers : Exaton 15W
Exaton 15W 20kg bucket S128S02000 FIND A DISTRIBUTOR
Exaton 15W 25kg bucket S128400000 FIND A DISTRIBUTOR
Exaton 15W 25kg bucket S12840000F FIND A DISTRIBUTOR
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